— I.
Phase-Gate Launch Execution
APQP from Product Design Freeze through Start of Production. PPAP submission ownership, gate readiness reviews, stakeholder alignment, and disciplined milestone control.
— II.
Risk & Change Governance
Structured RAID logs, ECN/ECR coordination, contingency planning, executive escalation routines. Risk owned, tracked, retired — not just listed.
— III.
Capital & Commercial Defence
ROI, payback, cash-flow, and CAPEX business cases for tooling and equipment investments. Approval-grade analysis, supplier-led development, FAT/SAT through tool buy-off.
— IV.
Operational Excellence
Hoshin Kanri strategy deployment, Lean transformation, Six Sigma rigor. Applied VSM, SMED, 5S, Poka-Yoke, and structured A3 / 8D problem solving in manufacturing and launch environments.
Manufacturing Foundation
Engineering-grounded program leadership.
Structural Stamping & Material Flow
Automotive Tier-1 manufacturing environment
Front-end stamping and materials-flow improvement across a multi-press production environment, covering FLD / forming-simulation review, APQP stamping readiness, PFEP, packaging design, point-of-use flow, supermarket sizing, milk-runs, Kanban min-max logic, and tugger / forklift capacity modelling.
PFEPStampingKanbanPackaging
EV Thermal Systems & Process Validation
EV thermal systems manufacturing environment
Manufacturing engineering support for EV battery cooling systems, including APQP / PPAP coordination, PFMEA sessions, Control Plan / PFD / WI updates, equipment safety review, calibration, AviX work breakdowns, robotic-cell capacity improvement, and run @ rate support for product transfer.
APQPPPAPPFMEARun @ Rate
Aerospace Production Tools & Standard Work
Aerospace manufacturing environment
Operational excellence and manufacturing specialist work across aerospace cabin-interior production: manufacturing-method selection, production-tool improvement, serial-life change management, layout changes, operational-maturity actions, standard work, line pacing, prototype build support, and supplier / engineering troubleshooting.
OPEXStandard WorkToolsNPLM